Angle measurement sensors to control bending angles in real time

OEM systems for integration into press brakes - autonomous and with direct connection to controls

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Angle measurement in sheet metal bending: Measurement of the bending angle and real time process adjustment

Play video VC nano 3D Z Blechbiege

"3D angle measurement in die pressing and other forming processes in metalworking enables direct readjustment of the process and thus reduces the production of faulty parts. This increases the productivity and efficiency of plants."

Vision Components offers manufacturers of press brakes and similar applications angle measurement sensors that check angular accuracy and transfer their measurement results directly and in real time to the machine controller. They do not require an external computing unit – this saves costs and reduces complexity. The connection to a PLC is simple and uncomplicated.

The basis of the optical inline inspection system, which can be installed on either side of the die, is the VC nano 3D-Z laser profiler. The compact unit consists of a laser triangulation module and an intelligent camera. It measures the bending angle between the workpiece and the die in real time and compares the values with a programmed reference value. Due to the large detection range, different dies can be covered without having to change the mounting of the laser sensor.

Angle measurement sensors for metal processing

Stand-alone systems, no PC required
No calibration necessary
Direct output of the workpiece angle in degrees
Real time comparison with reference value
Large detection range for dies from V6 - V200 (other dies on request)
Angle measurement rate up to 400 Hertz
Measurement resolution better +/- 0.05°
Easy connection to PLCs
Suitable for industrial use and long-term available

Optimized for
metal processing

For shiny surfaces

Shiny, metallic surfaces place high demands on systems for process and quality control. The VC nano 3D-Z triangulation systems from Vision Components are equipped with a blue high-power laser that is specially optimised for this purpose. They can be used universally for measuring steel, sheet metal and other metals and are also suitable for foiled materials.

Insensitive to ambient light

VC's proprietary Ambient Light Suppression technology makes the laser profilers extremely insensitive to ambient light of up to 100,000 Lux.

High temperature stability

Components around the optics are made from special materials and thus improve temperature stability.

Protected from dust & humidity

A robust IP67-protected housing enables operation under harsh environmental conditions.

These properties and the long-term availability of the systems ensure that VC angle measurement sensors are the ideal choice for industrial applications.

Easy system integration

The stand-alone angle measurement systems can be quickly and easily connected to a PLC. Leading control system manufacturers such as Cybelec, Delem, ESA, Laimore and Step Automation have already prepared the integration of the sensors. Press brake manufacturers such as Deratech, Doray and Placke offer the sensors along with their machines.

Learn more! All technical information for press brake control can be found here:

Already integrated in:

Request Technical Implementation Note

"We integrate the VC nano 3D-Z laser triangulation systems into our die bending machines to be able to control the plunge depth in real time during the bending process. The systems are reliable, robust and do not require an external computing unit. They are already designed for integration in DELEM's control systems, making them quick and easy to install and use."

Carsten PlackeProduct Development & Managing Director Placke GmbH

Tools for mounting and testing

The tools are used for easy sensor testing and mounting on existing machines (PMK - 3 sizes available) and for one-time acquisition of the actual sensor position and functional checks of the sensor (MDT).

Portable Mounting Kit (PMK)

Mounting Detection Tool (MDT)

VC-Exclusive:
Our bending experts share their insider knowledge with you

In our free webinar "Angle Measurement on Press Brakes" you will get detailed insights into the application areas of 3D angle measurement. Jan-Erik Schmitt and Chief Engineer for "Angle Measurement" Klaus Schneider share their knowledge and show you how the VC laser triangulation systems can be used
optimally.

VC-Exclusive:
Our bending experts share their insider knowledge with you

In our free webinar "Angle Measurement on Press Brakes" you will get detailed insights into the application areas of 3D angle measurement. Jan-Erik Schmitt and Chief Engineer for "Angle Measurement" Klaus Schneider share their knowledge and show you how the VC laser triangulation systems can be used
optimally.

Flyer Optical Angle Measurement

Learn more about the plug & play solution for OEM providers!

Do you need a precise solution for accurate bending angle measurements?

Talk to us about your project and the right Embedded Vision System - free of charge and without obligation.

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